Two days ago, the weather was still a bit miserable so we spent some time inside the shell of the Tiny house discussing various options and the layout. Our smaller loft has not been installed yet (we will probably do that after the insulation goes in) therefore we imagined its placement and where the stairs would need to be to get up to the roof window and deck. Suddenly, it dawned on me; there was really no way to actually walk up to the roof top window. One would have to crawl across the loft then stand up to exit. What had I done? I couldn’t believe I had messed this up. Arrrrgghhh (okay, I said a few worse things….)
Julia, always so calm and collected, simply replied, “Not a problem. Let’s use it as an opportunity. Perhaps we could mount a collapsible ladder and now enter from the main floor. That might even be better.”
It was the end of the day so we went back in and researched various ideas for ladders using lofts and attics as keywords. We did not find the perfect solution. The next day we continued our other work as we had to get the roof all sealed and wrapped up. Rain was in the forecast; coming in a couple of days. That night I went back into the office, still so agitated and upset at myself for messing up the design. I turned on the computer and reviewed the design file to see where I went wrong. On the design plan, the location of the rooftop window was a lot further forward than where it was on the house. Had I missed something in my review of the Volstrukt final designs? I opened their final drawings and they were accurate as well. Eureka!!! I figured it out.
“Julia,” I called. “I have some good news and I have some bad news.”
The good news was that I had figured out a solution to our rooftop window problem. The bad news was that in our excitement to get all assembled, we had placed one of the roof panels upside down and it went unnoticed. This meant we had to remove the roof sheathing, undo countless screws holding the roof panel, loosen the wall sheathing at the top, and unscrew four hurricane straps that held this section together. We then flipped the roof panel and put it all back together again.
Today was an early rise and shine. I ran off to Home Depot and Wegman’s, which both opened at 6:00AM. When I returned home, Julia was already on the roof. We had a great day. Once we put the roof in its proper place, everything just worked out better. We were now back on track. In the process, we discovered some new ideas for storage in the roof. Perfect!
Don’t ever let obstacles get in your way or get you down. Think of ways to use the situation to your advantage. When it seems you are behind the eight ball, just dig in a little deeper, try a little harder, and you are sure to get back on track. There are no challenges, only opportunities.
With the weather too cold to make a lot of progress, here is a closer look at the design using a video walk through. Let us know what you think.
After we got the sheathing and roof panels all cut and placed, the next step is to tape the seams and put down the roof underlayment so that it can be weatherproofed.
However before we can do that we need to make sure we add about 2600!!! screws to ensure it is properly tied down. We started but have a ways to go. On the materials front, we have loaded up with many rolls of ZIP-System flashing tape, courtesy of Volstrukt. This will cover all the seams of the sheathing and will also be used around the window frames. Putting it down in the right order so that water can always travel downward is critical.
On the recommendation from Tiny Home Builders, we also purchased heavy duty Ice and Water underlayment for the roof. Since the roof panels are more susceptible to moisture (the center roof is regular 3/4″ subfloor grade plywood as that is where the roof top deck goes) and that is often where moisture issues start. It is such a small roof after all so two rolls will easily cover it. Again, you start at the bottom and overlap each row as you go up. For us that means we start with the center section first and we will also overlap the edges (which will have the tape on them already).
So with all this, why the tarp then? Well, we got behind in applying all the screws as Robert got a bit under the weather, but more importantly, we can’t apply the Ice and Water shield below 40 Degrees Fahrenheit (+4.5 C) and it has been freezing cold. So with snow and windstorms in the forecast for today and the possibility of sleet and rain on Monday, we had to get the tarps out again. But no more cheap blue tarps (got a great deal we thought). These are heavy duty and then took a trip to Home Depot to get 300′ of rope that we used to tie it down tight.
Winds are gusting at 40 mph, the snow is coming down, the house is all wrapped up, so we will stay inside, working on all the other items that need our attention.
With cold weather continuing, adding the sheathing and roof would be key in creating an envelope to protect the inside from the elements. Snow was in the forecast for Saturday, so we started early Friday morning. We had mostly completed the framing, adding screws and a few of the bolts. We were still waiting for a longer drill bit to come as we needed to drill through the 2×6 tubular steel frame to attach the walls with 5/8″ bolts to the trailer.
Reading through our notes from our workshop and the accompanying building manual to make sure we were all set for the next step, we realized we still had to add the hurricane straps. People in Florida know all about these as without them, roofs tend to fly off in hurricane winds. With us traveling 60-70 mph (110+ km/h) down the road, the same rules apply. Of course these came with the material from Volstrukt, so it was just a matter of climbing around the ladder and adding them every 4′. It still took a while, so we got a bit behind. We ended the day with about half the walls up.
A word about the sheathing. We chose to go with the lightweight, insulated, structural sheathing versus normal plywood. Just as discussed in our framing choice post, we did this because of weight and structural integrity. These sheets are very light, Julia and I can easily carry 4-5 sheets at a time, have a little bit of insulation value (R-3), and add tremendous structural strength as they are screwed in with a very high density of screws.
So we wake up Saturday morning to heavy snowfall. It snowed until 1 pm, accumulating about 3 inches. The rest of the day was spent blowing, sweeping, and cleaning off as much of the snow as possible.
It was now New Years Eve and we were more determined than ever to make progress. And what a day it was. We decided to add a fire pit to the work area so we did not have to go in and warm up and it also let us get rid of some of the scrap wood we had.
The day became the day of extremes as we worked 11 hours straight outside in 12 degree F (-12 C) weather and then finished off in the Sauna at 185 degrees F (85 C). We are living the dream!
Here is a short video on our progress of the day.
We are very excited about 2018. Happy New Year to all.